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#include "disinfection_ctl_service.hpp"
using namespace iflytop; using namespace std; /**
* @brief * 流程 * 预热: * * 风机开 * 1s * 空压机 * 1s * 蠕动泵 * 1s * * * 关蠕动泵 * 1s * 关空压机 * 1s * 关风机 * */
// #define PRE_HEAT_TIME (2)
// #define PRE_HEAT_TIME (5 * 60)
#define DVALUE_COMPUTEPERIOD_TIME_S (10.0)
#define MAX_VOLUME (5000)
namespace iflytop { extern bool g_in_test;
}
DisinfectionCtrlService::DisinfectionCtrlService() {} void DisinfectionCtrlService::initialize() { GET_TO_SERVICE(m_zcanHost); GET_TO_SERVICE(m_deviceIoControlService); GET_TO_SERVICE(m_dbService); GET_TO_SERVICE(m_disinfectionLogsManager);
m_deviceIoControlService->drainingPump_close(); m_deviceIoControlService->replenishingFluidsPump_close(); m_deviceIoControlService->sprayLiquidPump_close();
m_deviceIoControlService->heartingPlate_setPower(false); m_deviceIoControlService->airBlower_setState(false); m_deviceIoControlService->airCompressor_setState(false); }
static string getTime() { struct tm tm = {0};
time_t t = time(nullptr); struct tm* tmp = localtime_r(&t, &tm); return fmt::format("{:0>4}-{:0>2}-{:0>2} {:0>2}:{:0>2}:{:0>2}", tm.tm_year + 1900, //
tm.tm_mon + 1, //
tm.tm_mday, //
tm.tm_hour, //
tm.tm_min, tm.tm_sec); }
string DisinfectionCtrlService::createDisinfectionID() { struct tm tm = {0};
time_t t = time(nullptr); if (t == -1) { logger->error("time(nullptr) failed"); exit(-1); } struct tm* tmp = localtime_r(&t, &tm); if (!tmp) { logger->error("localtime_r failed"); exit(-1); } // tm = *utctime::tm_increment_hour(&tm, 8);
// logger->info("trace sendmsg_startCapture {}:{}", __FILE__, __LINE__);
return fmt::format("{:0>4}-{:0>2}{:0>2}-{:0>2}{:0>2}{:0>2}", tm.tm_year + 1900, //
tm.tm_mon + 1, //
tm.tm_mday, //
tm.tm_hour, //
tm.tm_min, tm.tm_sec); } static bool zfeq(float a, float b, float eps = 0.01) { if (fabs(a - b) < eps) { return true; } return false; } float DisinfectionCtrlService::getDisinfectionDValue(float ppm) { /**
* @brief * * D值的计算公式是根据美国竞品的数据记录计算得来的 * * 浓度小于150时,y=-0.5269X+97.868 * 浓度大于150时,y=-0.1405X+40.369 */
if (zfeq(ppm, 0)) { return -1; }
float dvalue = 0;
if (ppm < 150) { dvalue = -0.5251 * ppm + 98.154; } else if (ppm >= 150 && ppm < 240) { dvalue = -0.125 * ppm + 38.913; } else if (ppm >= 240) { // 240 -> 8.913
// 1400 -> 2
// y = -0.00603x + 10.4472
dvalue = -0.00596 * ppm + 10.3434; } if (dvalue < 2) { dvalue = 2; } return dvalue; } float DisinfectionCtrlService::computeNowLogLevel(DisinfectionContext& context) { float dvalue = context.dvalue; if (dvalue > 0) { /**
* @brief 计算 m_nowLoglevel */ return context.m_nowLoglevel + DVALUE_COMPUTEPERIOD_TIME_S / (dvalue * 60); } return context.m_nowLoglevel; }
void DisinfectionCtrlService::computeRemainTime(DisinfectionContext& context) { /**
* @brief 计算Dvalue */ float dvalue = context.dvalue;
if (dvalue > 0) { /**
* @brief 计算 m_nowLoglevel */ if (context.m_targetLoglevel >= context.m_nowLoglevel) { context.m_remaintime = (context.m_targetLoglevel - context.m_nowLoglevel) * (dvalue * 60); } else { context.m_remaintime = 0; } } else { //
}
logger->info("computeRemainTime minh2o2 {} dvalue {}", context.h2o2data.min_h2o2, dvalue); }
void DisinfectionCtrlService::initContext(DisinfectionContext& context, //
int loglevel, //
float injection_pump_speed, //
float stoped_gs, //
float continued_gs, //
float stoped_satur, //
float continued_satur, //
float stoped_humi, //
float continued_humi //
) { context.m_disinfectionID = createDisinfectionID(); context.pre_heat_time_s = m_dbService->getSettingVal("pre_heat_time_s"); context.stoped_gs = stoped_gs; context.continued_gs = continued_gs; context.stoped_satur = stoped_satur; context.continued_satur = continued_satur; context.stoped_humi = stoped_humi; context.continued_humi = continued_humi; context.injection_pump_speed = injection_pump_speed; context.injection_pump_speed_changed = true;
if (g_in_test) { logger->warn("in test mode, pre_heat_time_s = 5"); context.pre_heat_time_s = 5; }
logger->info("startDisinfection {} {}", m_context.m_targetLoglevel, m_context.m_disinfectionID); logger->info(" stoped_gs {}", context.stoped_gs); logger->info(" continued_gs {}", context.continued_gs); logger->info(" stoped_satur {}", context.stoped_satur); logger->info(" continued_satur {}", context.continued_satur); logger->info(" stoped_humi {}", context.stoped_humi); logger->info(" continued_humi {}", context.continued_humi); logger->info(" pre_heat_time_s {}", context.pre_heat_time_s); logger->info("");
// m_remaintime = loglevel * 20 * 60; // 计算总的加热时间
context.m_remaintime = context.pre_heat_time_s + loglevel * 90 * 60; // 计算总的加热时间
m_disinfectionWorkState = 1; context.m_targetLoglevel = loglevel; context.m_nowLoglevel = 0; // m_context.m_preheatFlag = true;
m_context.dvalue = 0; // m_context.stopedflag = false;
m_context.m_state = kpreheat;
m_context.m_starttp = zsteady_clock().now();
m_zcanHost->warning_light_ctrl_c1002(1, 0, 0, 1, 0); m_deviceIoControlService->heartingPlate_setPower(true); context.csvlogger = m_disinfectionLogsManager->createNewLogger(context.m_disinfectionID);
// zsteady_clock().elapsedTimeS(m_context.m_starttp), //
// sensors[0].h2o2, sensors[0].temp, sensors[0].humid, sensors[0].saturation, //
// sensors[1].h2o2, sensors[1].temp, sensors[1].humid, sensors[1].saturation, //
// sensors[2].h2o2, sensors[2].temp, sensors[2].humid, sensors[2].saturation, //
// m_context.dvalue, m_context.m_nowLoglevel, (int)m_context.m_targetLoglevel, //
// ds->heatingStrip_getstate(), ds->airBlower_getstate(), ds->airCompressor_getstate(), ds->sprayLiquidPump_getRPM(), //
// ds->getPressureSensorData(1), ds->getPressureSensorData(2), ds->getPressureSensorData(3), ds->getPressureSensorData(4), //
// m_deviceIoControlService->getDisinfectantVolume_g(), //
// m_context.m_remaintime
context.csvlogger->write( "Date," //
"Hydrogen peroxide volume(ppm),Temperature(C),Relative humidity(%RH),H2O H2O2 RS(%RS)," //
// "h2o22,temp2,humi2,saturation2," //
// "h2o23,temp3,humi3,saturation3," //
"Dvalue,Loglevel,Targetloglevel," //
"Heating,Blower,Compressor,Pump(g/min)," //
"Disinfectant Volume(g)," //
"Remaining time (s)\n" //
); } static string formattimeS(int sec) { if (sec >= 0) { return fmt::format("{:0>2}:{:0>2}:{:0>2}", sec / 3600, sec % 3600 / 60, sec % 60); } else { return fmt::format("--:--:--"); } } void DisinfectionCtrlService::dumpDisinfectionLogsToCSV(DisinfectionContext& context) { auto* sensors = &m_context.h2o2data.h2o2sensor_data[0]; auto ds = m_deviceIoControlService; float dvalue = 0; if (m_context.dvalue <= 0) { dvalue = 0; } else { dvalue = m_context.dvalue; }
int remaintime = getEstimatedRemainingTimeS();
context.csvlogger->write( fmt::format("{}," //
"{},{},{},{}," //
// "{},{},{},{}," //
// "{},{},{},{}," //
"{:.2f},{:.2f},{:.2f}," //
"{},{},{},{}," //
// "{},{},{},{}," //
"{}," //
"{}\n" //
, getTime(), //
sensors[0].h2o2, sensors[0].temp, sensors[0].humid, sensors[0].saturation, //
// sensors[1].h2o2, sensors[1].temp, sensors[1].humid, sensors[1].saturation, //
// sensors[2].h2o2, sensors[2].temp, sensors[2].humid, sensors[2].saturation, //
dvalue, m_context.m_nowLoglevel, m_context.m_targetLoglevel, //
ds->heatingStrip_getstate(), ds->airBlower_getstate(), ds->airCompressor_getstate(), ds->sprayLiquidPump_getGPM(), //
m_deviceIoControlService->getDisinfectantVolume_g(), //
formattimeS(remaintime))); }
void DisinfectionCtrlService::finishDisinfection(DisinfectionContext& context) { context.m_remaintime = 0; logger->info("stop disinfection {}", context.m_disinfectionID);
// sprayLiquidPump_close();
m_deviceIoControlService->sprayLiquidPump_close(); usleep(1000 * 1000); // airCompressor(false);
m_deviceIoControlService->airCompressor_setState(false); usleep(1000 * 1000); // blower_setPower(false);
m_deviceIoControlService->airBlower_setState(false); usleep(1000 * 1000); // heartingPlate_setPower(false);
m_deviceIoControlService->heartingPlate_setPower(false); m_disinfectionWorkState = 3; m_zcanHost->warning_light_ctrl_c1002(1, 0, 0, 0, 0); context.csvlogger = nullptr; }
void DisinfectionCtrlService::processPreheatState(DisinfectionContext& context) { int hasstarttime = zsteady_clock().elapsedTimeS(context.m_starttp);
// logger->info("preheat {}", context.m_disinfectionID);
if ((context.m_state == kpreheat && hasstarttime > m_context.pre_heat_time_s)) { logger->info("preheat finished {}", context.m_disinfectionID); // blower_setPower(true);
m_deviceIoControlService->airBlower_setState(true); usleep(1000 * 1000); // airCompressor(true);
m_deviceIoControlService->airCompressor_setState(true); usleep(1000 * 1000); // sprayLiquidPump_open();
m_deviceIoControlService->sprayLiquidPump_open(context.injection_pump_speed); context.m_state = kdisinfection; // context.m_preheatFlag = false;
// context.sprayLiquidFlag = true;
} else { logger->info("{}: preheat {}", context.m_disinfectionID, m_context.pre_heat_time_s - hasstarttime); } }
void DisinfectionCtrlService::dumpDisinfectionLogs(DisinfectionContext& context) { // float h2o2_g = m_deviceIoControlService->getDisinfectantVolume_g();
auto* sensors = &m_context.h2o2data.h2o2sensor_data[0]; auto ds = m_deviceIoControlService; logger->info( "T:{}," //
"s1:({},{},{},{})," //
"s2:({},{},{},{})," //
"s3:({},{},{},{})," //
"D:{},log:({}:{})," //
"io:({},{},{},{})," //
"p:({},{},{},{})," //
"h2o2g:{}," //
"rt:{}" //
, zsteady_clock().elapsedTimeS(m_context.m_starttp), //
sensors[0].h2o2, sensors[0].temp, sensors[0].humid, sensors[0].saturation, //
sensors[1].h2o2, sensors[1].temp, sensors[1].humid, sensors[1].saturation, //
sensors[2].h2o2, sensors[2].temp, sensors[2].humid, sensors[2].saturation, //
m_context.dvalue, m_context.m_nowLoglevel, (int)m_context.m_targetLoglevel, //
ds->heatingStrip_getstate(), ds->airBlower_getstate(), ds->airCompressor_getstate(), ds->sprayLiquidPump_getRPM(), //
ds->getPressureSensorData(1), ds->getPressureSensorData(2), ds->getPressureSensorData(3), ds->getPressureSensorData(4), //
m_deviceIoControlService->getDisinfectantVolume_g(), //
getEstimatedRemainingTimeS()); }
/**
* @brief * 消毒中状态处理 */ void DisinfectionCtrlService::processDisinfectionState(DisinfectionContext& context) { ZCHECK(context.m_state == kdisinfection || context.m_state == kdisinfection_take_a_break, "state error");
/**
* @brief 周期性计算剩余时间 */
/**
* @brief 根据湿度启停喷雾 */ if (m_context.m_state == kdisinfection) { /**
* @brief 检查当前 */ float nowSatur = m_context.h2o2data.max_saturation; float nowh2o2 = m_context.h2o2data.max_h2o2; float humid = m_context.h2o2data.max_humid;
if (m_context.injection_pump_speed_changed) { m_deviceIoControlService->sprayLiquidPump_open(context.injection_pump_speed); m_context.injection_pump_speed_changed = false; }
// humid > m_context.stoped_satur
if (nowSatur > m_context.stoped_satur || nowh2o2 > m_context.stoped_gs || humid > m_context.stoped_humi) { logger->info("stop sprayLiquid");
m_deviceIoControlService->sprayLiquidPump_close(); usleep(1000 * 1000); m_deviceIoControlService->airCompressor_setState(false);
// m_context.sprayLiquidFlag = false;
m_context.m_state = kdisinfection_take_a_break; } } else { float nowSatur = m_context.h2o2data.max_saturation; float nowh2o2 = m_context.h2o2data.max_h2o2; float humid = m_context.h2o2data.max_humid;
// && humid < m_context.continued_satur
if (nowSatur < m_context.continued_satur && nowh2o2 < m_context.continued_gs && humid < context.continued_humi) { logger->info("start sprayLiquid");
m_deviceIoControlService->sprayLiquidPump_open(context.injection_pump_speed); usleep(1000 * 1000); m_deviceIoControlService->airCompressor_setState(true); m_context.m_state = kdisinfection; } } }
void DisinfectionCtrlService::disinfectionLoop(bool& breakflag) { // logger->info("disinfection running {} {}s preheatFlag:{}", m_context.m_disinfectionID, m_context.m_remaintime, m_context.m_preheatFlag);
m_context.m_remaintime--; bool forcelog = false; if (m_context.m_remaintime < 0) { m_context.m_remaintime = 0; }
/**
* @brief 更新传感器信息 */ m_deviceIoControlService->getAllSensorData(m_context.h2o2data); /**
* @brief 计算D值 */ m_context.dvalue = getDisinfectionDValue(m_context.h2o2data.min_h2o2);
if (zsteady_clock().elapsedTimeS(m_context.m_lastComputeDvalueTp) > DVALUE_COMPUTEPERIOD_TIME_S) { m_context.m_lastComputeDvalueTp = zsteady_clock().now(); //
if (m_context.m_state == kdisinfection || m_context.m_state == kdisinfection_take_a_break) { m_context.m_nowLoglevel = computeNowLogLevel(m_context); computeRemainTime(m_context); } }
if (m_context.m_state == kpreheat) { /**
* @brief 预热中 */ processPreheatState(m_context); } else if (m_context.m_state == kdisinfection || m_context.m_state == kdisinfection_take_a_break) { /**
* @brief 消毒中 */ processDisinfectionState(m_context); //
if (m_context.m_remaintime <= 0 && m_context.m_nowLoglevel > (m_context.m_targetLoglevel + 0.01)) { m_context.m_remaintime = 0; m_context.m_nowLoglevel = m_context.m_targetLoglevel + 0.01; logger->info("disinfection finished {},but waitting for h2o2 to safe", m_context.m_disinfectionID); m_deviceIoControlService->sprayLiquidPump_close(); usleep(1000 * 1000); m_deviceIoControlService->airCompressor_setState(false); usleep(1000 * 1000); m_deviceIoControlService->heartingPlate_setPower(false); m_context.m_state = kwait_for_h2o2_down; forcelog = true; }
} else if (m_context.m_state == kwait_for_h2o2_down) { /**
* @brief 等待h2o2浓度下降 */ logger->info("waitting for h2o2 concentration to safe value {}=>{}", m_context.h2o2data.min_h2o2, 1); if (m_context.h2o2data.min_h2o2 < 1) { logger->info("h2o2 concentration to safe value"); breakflag = true; forcelog = true; m_context.m_state = kfinished; } } else { ZCHECK(false, "state error"); }
if (forcelog || zsteady_clock().elapsedTimeS(m_context.m_lastlogTp) > DVALUE_COMPUTEPERIOD_TIME_S) { m_context.m_lastlogTp = zsteady_clock().now(); dumpDisinfectionLogs(m_context); dumpDisinfectionLogsToCSV(m_context); } }
void DisinfectionCtrlService::changeDisinfectionParameter(int injection_pump_speed, //
int stoped_gs, //
int continued_gs, //
int stoped_satur, //
int continued_satur, //
int stoped_humi, //
int continued_humi) { lock_guard<recursive_mutex> lock(lock_); // logger->info("changeInjectionPumpSpeed {}=>{}", m_context.injection_pump_speed, speed);
// m_context.injection_pump_speed = speed;
m_context.injection_pump_speed = injection_pump_speed; m_context.stoped_gs = stoped_gs; m_context.continued_gs = continued_gs; m_context.stoped_satur = stoped_satur; m_context.continued_satur = continued_satur; m_context.stoped_humi = stoped_humi; m_context.continued_humi = continued_humi; m_context.injection_pump_speed_changed = true;
logger->info("changeDisinfectionParameter {} {} {} {} {} {} {}", injection_pump_speed, stoped_gs, continued_gs, stoped_satur, continued_satur, stoped_humi, continued_humi); }
void DisinfectionCtrlService::startDisinfection(int loglevel, //
int injection_pump_speed, //
int stoped_gs, //
int continued_gs, //
int stoped_satur, //
int continued_satur, //
int stoped_humi, //
int continued_humi //
) { lock_guard<recursive_mutex> lock(lock_);
/**
* @TODO * 检查当前环境湿度,湿度过大,不允许消毒 */
if (m_disinfectionThread) { stopDisinfection(); } initContext(m_context, loglevel, injection_pump_speed, stoped_gs, continued_gs, stoped_satur, continued_satur, stoped_humi, continued_humi);
m_disinfectionThread.reset(new Thread("m_disinfectionThread", [this]() { ThisThread thisThread; while (!thisThread.getExitFlag()) { thisThread.sleepForMs(1000); bool breakflag = false; disinfectionLoop(breakflag); if (breakflag) { break; } }
//
finishDisinfection(m_context); })); //
}
int DisinfectionCtrlService::getDisinfectionWorkState() { return m_context.m_state; }
void DisinfectionCtrlService::stopDisinfection() { lock_guard<recursive_mutex> lock(lock_); if (m_disinfectionThread) { m_disinfectionThread->join(); m_disinfectionThread = nullptr; } m_context.m_state = kfinished; m_disinfectionWorkState = 0; }
int32_t DisinfectionCtrlService::getEstimatedRemainingTimeS() { lock_guard<recursive_mutex> lock(lock_); if (m_context.m_state == kpreheat) { return getPreHeatRaminTimeS(); } else if (m_context.m_state == kdisinfection || m_context.m_state == kdisinfection_take_a_break) { if (m_context.dvalue > 0) { return m_context.m_remaintime; } else { return -1; } } else { return 0; } } int32_t DisinfectionCtrlService::getPreHeatRaminTimeS() { lock_guard<recursive_mutex> lock(lock_); int32_t remaintime = 0; if (m_context.m_state == kpreheat) { remaintime = m_context.pre_heat_time_s - zsteady_clock().elapsedTimeS(m_context.m_starttp); if (remaintime < 0) { remaintime = 0; } return remaintime; } else { return 0; } }
string DisinfectionCtrlService::getDisinfectionID() { lock_guard<recursive_mutex> lock(lock_); return m_context.m_disinfectionID; } bool DisinfectionCtrlService::isPreheatState() { lock_guard<recursive_mutex> lock(lock_); return m_context.m_state == kpreheat; }
int DisinfectionCtrlService::getReplenishingFluidsWorkState() { return m_replenishingFluidsWorkState; } int DisinfectionCtrlService::getDrainingWorkState() { return m_drainingWorkState; }
/*******************************************************************************
* // 加液 *
*******************************************************************************/ /**
* @brief 开始加液 * * @param stopatg */ void DisinfectionCtrlService::startReplenishingFluids(int stopatg) { lock_guard<recursive_mutex> lock(lock_); if (m_disinfectionThread) { m_disinfectionThread->join(); m_disinfectionThread = nullptr; } int32_t nowvolume = m_deviceIoControlService->getDisinfectantVolume_g(); if (nowvolume > stopatg) { logger->warn("start Replenishing fail, nowvolume {} > stopatg {}", nowvolume, stopatg); return; }
m_disinfectionThread.reset(new Thread("disinfectionThread", [this, stopatg]() { ThisThread thisThread; m_deviceIoControlService->replenishingFluidsPump_open(); logger->info("startReplenishingFluids {}g", stopatg); while (!thisThread.getExitFlag()) { int32_t nowvolume = m_deviceIoControlService->getDisinfectantVolume_g(); logger->info("replenishingFluids {}g", nowvolume); if (nowvolume > stopatg) { break; }
if (nowvolume > MAX_VOLUME) { logger->warn("replenishingFluids reach full level {}g", nowvolume); break; }
thisThread.sleepForMs(1000); } logger->info("stopReplenishingFluids"); // replenishingFluidsPump_close();
m_deviceIoControlService->replenishingFluidsPump_close(); m_replenishingFluidsWorkState = 0; }));
//
m_replenishingFluidsWorkState = 1; logger->info("startReplenishingFluids "); } /**
* @brief 停止加液 * */ void DisinfectionCtrlService::stopReplenishingFluids() { lock_guard<recursive_mutex> lock(lock_); if (m_disinfectionThread) { m_disinfectionThread->join(); m_disinfectionThread = nullptr; }
logger->info("stopReplenishingFluids"); // replenishingFluidsPump_close();
m_deviceIoControlService->replenishingFluidsPump_close(); m_replenishingFluidsWorkState = 0; } /*******************************************************************************
* 排液 * *******************************************************************************/ /**
* @brief 开始排液 * */ void DisinfectionCtrlService::startDraining() { lock_guard<recursive_mutex> lock(lock_); if (m_disinfectionThread) { m_disinfectionThread->join(); m_disinfectionThread = nullptr; }
m_disinfectionThread.reset(new Thread("disinfectionThread", [this]() { ThisThread thisThread;
m_deviceIoControlService->drainingPump_open(); logger->info("startDraining ");
auto startdrainingtime = zsteady_clock().now();
zsteady_tp volumeReachZeroTime; bool volumeReachZeroFlag = false;
while (!thisThread.getExitFlag()) { int32_t nowvolume = m_deviceIoControlService->getDisinfectantVolume_g(); logger->info("draining remain {} g", nowvolume); if (!volumeReachZeroFlag && nowvolume == 0) { volumeReachZeroTime = zsteady_clock().now(); volumeReachZeroFlag = true; }
if (volumeReachZeroFlag) { logger->info("stopDraining after {} s", 30 - zsteady_clock().elapsedTimeS(volumeReachZeroTime)); if (zsteady_clock().elapsedTimeS(volumeReachZeroTime) > 30) { break; } }
thisThread.sleepForMs(1000); } logger->info("stopDraining"); // replenishingFluidsPump_close();
m_deviceIoControlService->drainingPump_close(); m_drainingWorkState = 0; }));
logger->info("startDraining"); // drainingPump_open();
m_drainingWorkState = 1; } /**
* @brief 停止排液体 */ void DisinfectionCtrlService::stopDraining() { lock_guard<recursive_mutex> lock(lock_); if (m_disinfectionThread) { m_disinfectionThread->join(); m_disinfectionThread = nullptr; } logger->info("stopDraining"); m_drainingWorkState = 0; // drainingPump_close();
m_deviceIoControlService->drainingPump_close(); }
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